Uprated headlight loom
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Hints, tips and guides for repair and modification - the FAQ section on the main website is worth checking first for information relating to common faults and technical help. Useful posts and guides will be added to the FAQ http://www.sciroccoregister.co.uk/scirocco-faq
Uprated headlight loom
I've been looking at getting an uprated (relayed) headlight loom, and on eBay the price for these has gone up to £35 recently.
Looking at the pictures of these, it looks like they're a pretty straightforward setup, and I imagine it'd be easy enough to make this oneself.
So rather than pay £35 for someone else to make it up from parts that probably cost less than a tenner, I was wondering - is there anyone who's bought one of these (or has made one in the past) who'd be willing to post up some instructions on components to buy, how to assemble and how to fit?
Looking at the pictures of these, it looks like they're a pretty straightforward setup, and I imagine it'd be easy enough to make this oneself.
So rather than pay £35 for someone else to make it up from parts that probably cost less than a tenner, I was wondering - is there anyone who's bought one of these (or has made one in the past) who'd be willing to post up some instructions on components to buy, how to assemble and how to fit?
'89 Scala 1.8i - Daily drive, Work in progress!
- Jay4424
- Posts: 347
- Joined: Wed Apr 01, 2009 10:13 am
- fill in the right answer: 10
- Location: South Derbyshire
Re: Uprated headlight loom
dead easy!
you need:
a drum of wire, (flexi extention cord will do!)
crimps (blue) or solder and heat shrink depending on your prefererences,
a box to put it in (splah proof if you want),
2/3 of the following:
inline fuses (15A)
relays (12VDC coil, 15/20A capacity),
i can work it out for you, but it'd be quicker doign it there your self on the! find out hte wiring colours for the dip. main and earth.
which ever side you stick the relays in the thire box, use that sides orinigin al wiring for hte control (feed to hte relays). the other, cut and insulate.
the rest is jsut a big wiring job, replacign whats there, connecting up etc... again I can do a wiring diagram if you need it.
Jason.gallop@eon-uk.com
if you want one (a wirign diagram that is) and I'll try and make one up this week.
Jay.
you need:
a drum of wire, (flexi extention cord will do!)
crimps (blue) or solder and heat shrink depending on your prefererences,
a box to put it in (splah proof if you want),
2/3 of the following:
inline fuses (15A)
relays (12VDC coil, 15/20A capacity),
i can work it out for you, but it'd be quicker doign it there your self on the! find out hte wiring colours for the dip. main and earth.
which ever side you stick the relays in the thire box, use that sides orinigin al wiring for hte control (feed to hte relays). the other, cut and insulate.
the rest is jsut a big wiring job, replacign whats there, connecting up etc... again I can do a wiring diagram if you need it.
Jason.gallop@eon-uk.com
if you want one (a wirign diagram that is) and I'll try and make one up this week.
Jay.
'85 Mk2 GT 1.6 carb. 4+E box, loads of goodies (elecy things!)
GT2 trailer (with the Fon-zooroo!!!)
'52 BSA A10
'37 72' wooden narrow boat
'03 Suzuki GSX1400
GT2 trailer (with the Fon-zooroo!!!)
'52 BSA A10
'37 72' wooden narrow boat
'03 Suzuki GSX1400
Re: Uprated headlight loom
Nice one guys, just what I need! Off to my local Maplins on the weekend methinks :)
'89 Scala 1.8i - Daily drive, Work in progress!
- Jay4424
- Posts: 347
- Joined: Wed Apr 01, 2009 10:13 am
- fill in the right answer: 10
- Location: South Derbyshire
Re: Uprated headlight loom
will it really be cheeper though?
'85 Mk2 GT 1.6 carb. 4+E box, loads of goodies (elecy things!)
GT2 trailer (with the Fon-zooroo!!!)
'52 BSA A10
'37 72' wooden narrow boat
'03 Suzuki GSX1400
GT2 trailer (with the Fon-zooroo!!!)
'52 BSA A10
'37 72' wooden narrow boat
'03 Suzuki GSX1400
Re: Uprated headlight loom
I guess that's what I'll find out next. I'll let you know!
'89 Scala 1.8i - Daily drive, Work in progress!
Re: Uprated headlight loom
Hmm, well it seems that buying the gear from Maplins will cost about £30, and that's not including heatshrink or connectors. So I guess it's just as expensive as buying the kit from eBay and also involves more hassle! Never mind - was worth a check :)
'89 Scala 1.8i - Daily drive, Work in progress!
- Jay4424
- Posts: 347
- Joined: Wed Apr 01, 2009 10:13 am
- fill in the right answer: 10
- Location: South Derbyshire
Re: Uprated headlight loom
Foonzooroo had the kit off Ebay, but found that he had to extend the wirign alittle to make it reach! ...still less work/money than makign the entire system your self!
'85 Mk2 GT 1.6 carb. 4+E box, loads of goodies (elecy things!)
GT2 trailer (with the Fon-zooroo!!!)
'52 BSA A10
'37 72' wooden narrow boat
'03 Suzuki GSX1400
GT2 trailer (with the Fon-zooroo!!!)
'52 BSA A10
'37 72' wooden narrow boat
'03 Suzuki GSX1400
- fonzooorooo
- Posts: 429
- Joined: Sun May 17, 2009 9:23 am
- fill in the right answer: 10
- Location: NW Leics
- Contact:
Re: Uprated headlight loom
true - ish... yes, I got the ebay kit, fitted it, and it functions beautifully. Snag is the wires between the relays and battery aren't long enough, meaning that you can't really install it anywhere! I cable tied the relays to a couple of wires as a stop-gap... it's been like that for the best part of a year now! It'd be much nicer soldered/heatshrunk in place, rather than crimped as supplied.... Worth doing it nicely.
What I do:
http://outramstrings.moonfruit.com
http://outramstrings.moonfruit.com
- Junglist
- Posts: 555
- Joined: Wed Apr 01, 2009 7:06 pm
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- Location: MANCHESTER
Re: Uprated headlight loom
i'll make you one for £20 posted. I can do it today and it'll be with you tuesday.
Tornado GTII: Koni, Flo-flex, Girling, Weber, K&N, Powerflow, Goodridge, ASA, Yokohama... to fit: stainless 4 branch.




Re: Uprated headlight loom
Now that's tempting! I'll check on funds and get back to you... Might be midweek if that's ok?
'89 Scala 1.8i - Daily drive, Work in progress!
- Junglist
- Posts: 555
- Joined: Wed Apr 01, 2009 7:06 pm
- fill in the right answer: 10
- Location: MANCHESTER
Re: Uprated headlight loom
No rush but I can't do anything on thursdays and fridays so let me know before then or it'll be the following week. Up to you - I'm easy. I made one for Ash Lough off here. Ask him what he thought of it if you want a review.
Tornado GTII: Koni, Flo-flex, Girling, Weber, K&N, Powerflow, Goodridge, ASA, Yokohama... to fit: stainless 4 branch.




Re: Uprated headlight loom
No rush - it's something I've been meaning to do for a while but never got round to! I'll give you a shout in the week :)
'89 Scala 1.8i - Daily drive, Work in progress!