changing tappets
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Hints, tips and guides for repair and modification - the FAQ section on the main website is worth checking first for information relating to common faults and technical help. Useful posts and guides will be added to the FAQ http://www.sciroccoregister.co.uk/scirocco-faq
Hints, tips and guides for repair and modification - the FAQ section on the main website is worth checking first for information relating to common faults and technical help. Useful posts and guides will be added to the FAQ http://www.sciroccoregister.co.uk/scirocco-faq
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mark1gls
- Posts: 3957
- Joined: Thu Apr 02, 2009 9:28 pm
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Re: changing tappets
Fingers crossed it all OK, I guess the new tappets just needed to settle in there new home!
Mk1 78 Scirocco GLS 1.6 FR, weekend toy.
Mk1 88 Golf GTi cabriolet 1.8 DX. Daily drive.
Membership No. 323
Mk1 88 Golf GTi cabriolet 1.8 DX. Daily drive.
Membership No. 323
- james butler
- Posts: 3004
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- Location: birmingham
Re: changing tappets
so heres a few piccys of the tappet change.
1st strip the top of the engine to expose camshaft and timing belt, i had forgotten how much of a pain the water pump pulley bolts are!


1st strip the top of the engine to expose camshaft and timing belt, i had forgotten how much of a pain the water pump pulley bolts are!


I dont mind project cars but I HATE SANDING!!!
- james butler
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Re: changing tappets
then time up the engine with both cam lobes of no 1 cylinder pointing up, the cam pulley on the inside lining up with the cam cover/cylinder head/ metal backplate of the timing chest

and the no1 cylinder at tdc which can be seen through the bell housing on the gearbox as a little 0 on the flywheel that lines up with the pointer cast into the gearbox.


and the no1 cylinder at tdc which can be seen through the bell housing on the gearbox as a little 0 on the flywheel that lines up with the pointer cast into the gearbox.

I dont mind project cars but I HATE SANDING!!!
- james butler
- Posts: 3004
- Joined: Fri Apr 24, 2009 1:54 pm
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- Location: birmingham
Re: changing tappets
then carefully take the timing belt off and then crack the cam caps off in sequence, once removed i can then change the tappets!
oh yeah i also found out why i had a leak from the camshaft seal!

cream crackered
so put the new one on and changed the tappets after soaking the new ones overnight in the correct grade oil.


then refit the cam and tighten back down in sequence

oh yeah i also found out why i had a leak from the camshaft seal!

cream crackered
so put the new one on and changed the tappets after soaking the new ones overnight in the correct grade oil.


then refit the cam and tighten back down in sequence

I dont mind project cars but I HATE SANDING!!!
- james butler
- Posts: 3004
- Joined: Fri Apr 24, 2009 1:54 pm
- fill in the right answer: 10
- Location: birmingham
Re: changing tappets
after all that put a new rocker gasket on and a new timing belt.
shes all put back together now and purring like a kitten.
really wish i had taken more pictures at the time.
could do a more step by step approach because getting that plastic lower timing cover off is a pain!
every time i forget the Allen bolt in the lower bit of the plastic
trouble is finding the time to keep taking pictures when your covered in oil and grease

shes all put back together now and purring like a kitten.
really wish i had taken more pictures at the time.
could do a more step by step approach because getting that plastic lower timing cover off is a pain!
every time i forget the Allen bolt in the lower bit of the plastic
trouble is finding the time to keep taking pictures when your covered in oil and grease

I dont mind project cars but I HATE SANDING!!!
