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Fitting water pump and rad..
Posted: Wed Dec 08, 2010 7:49 pm
by Beddo88
As title, is there anything i should look to be aware of?
Have just bought a a new rad and water pump from GSF, need to fit them over the next couple of days before friday, ideally within an afternoon. So.. 3 hours. lol Anything obvious i should be aware of? Have got the water pump with 2 'O' rings, recently fitted a new 'stat, so that can be swapped over, and i've got some jubilee clips to replace those bloody clips. (have a serious hatred of them..)
Anything radiator wise to be aware of? worth rinsing it or anything before hand?
Also got a pipe to replace the one which has split.. coolant systems taken a battering this winter!!
Cheers, Dan
Re: Fitting water pump and rad..
Posted: Wed Dec 08, 2010 9:09 pm
by LEEP
No mate very easy job took me about 2 hours to do everything if you need a new alternate belt might as well change that because you have to take it of anywhere
Re: Fitting water pump and rad..
Posted: Wed Dec 08, 2010 11:37 pm
by Beddo88
Awesome, i was kinda hoping that. Pump etc looked pretty easy last time i sorted my timing belt, its got a pretty new belt on the pump anyway, changed it then.
Good to hear!! :)
Re: Fitting water pump and rad..
Posted: Thu Dec 09, 2010 12:03 am
by Old Mac Rocco
Agree with LEEP 2 hours should do it.
If you need a copy of the radiator or water pump removal and refitting let me know and I'll put one up.
Good luck.
Re: Fitting water pump and rad..
Posted: Thu Dec 09, 2010 5:34 pm
by ghost123uk
Beddo88 wrote:and i've got some jubilee clips to replace those bloody clips. (have a serious hatred of them..) Dan
Totally agree with you there.
I just fitted a water pump (to our washing machine

) and getting those clips back on took longer than the rest of the job (it was evening and I had no jubilee clips of the right size to hand

)
I have already changed them ALL over on both the Rocco and the T3 Camper !
Hope the job goes smoothly - don't forget the anti-freeze !!!
Re: Fitting water pump and rad..
Posted: Thu Dec 09, 2010 6:04 pm
by LEEP
DONT FORGET TO PUT YOUR HEATER CONTROLS TO HOT, IF YOU DONT AND FLUSH OUT THE THE OLD COOLANT FROM ENGINE AND THEN FILL UP WILL YOU HAVE A BLOCKAGE AND YOUR ENGINE WILL OVER HEAT CAUSE THE WATER CANT GET AROUND ( I FOUND OUT THE HARD WAY LOL)

Re: Fitting water pump and rad..
Posted: Thu Dec 09, 2010 6:18 pm
by DT1
Beddo88 wrote:...and i've got some jubilee clips to replace those bloody clips. (have a serious hatred of them..)...
I agree, I always use stainless steel fuel pipe clips if possible.
Re: Fitting water pump and rad..
Posted: Fri Dec 10, 2010 12:36 am
by ianaudia4
Put a new thermostat housing on as well,will probably save a load of grief!
Re: Fitting water pump and rad..
Posted: Fri Dec 10, 2010 8:15 pm
by Beddo88
Just remembered i bought a haynes a few weeks ago!! Was about a fiver off the bay... love the bargains :D
I had the biggest issue with those clips when they wouldnt physically open large enough to move along the pipe. Which was a confusing moment for me. Took nearly an hour to move the thing cos i couldnt get the pliers on to bend the dam tab out the way. Grrr...
And ghost, i made sure i bought a 5 litre jobby of anti-freeze as well.. main reason for getting it out of the way this weekend, it was costing so much to keep refilling it with water and coolant so it didnt freeze!! :( and cheers for the advice LEEP, its currently sitting constantly on open anyway... too cold otherwise!

Re: Fitting water pump and rad..
Posted: Mon Dec 13, 2010 8:24 pm
by Beddo88
Changover, DONE.
Made the epic mistake of getting distracted.. so started about 2. Which due to the cold and certain unforseen awkwardness, mean i ended up finishing at 6. Good fun though!! Fixed the leak on the pipe and the rediator, only to create one on the water pump. :( Turned out to be a mis-shapen jubilee clip, new one on and its sorted it. :)
Just need to re-top the cooling now, and should be sorted for winter!! Woo! :D
Re: Fitting water pump and rad..
Posted: Mon Dec 13, 2010 8:52 pm
by Old Mac Rocco
You must have enjoyed yourself so much to make it last 4 hours in weather like this.
Hope all your troubles are solved.

Re: Fitting water pump and rad..
Posted: Tue Dec 14, 2010 8:47 pm
by Beddo88
Well, i must admit i went with no common sense and got halfway through removing the water pump before i realised they were two more bolts underneath the dam alternator i needed to remove. That annoyed me somewhat, took best bit of 40 mins odd to get the dam bit of pipe off that was leaking too!
Anyways, its all done now! And the new ps3 just arrived... let the fun begin :D
Re: Fitting water pump and rad..
Posted: Tue Dec 14, 2010 9:08 pm
by Old Mac Rocco
Re: Fitting water pump and rad..
Posted: Wed Dec 15, 2010 10:19 pm
by Beddo88
Very true. altho a dam sight easier to use than the ps3.... and i dont keep dying in the rocco!
