Singh's Rocco

Scirocco Register members projects
Forum rules
Section for all vehicle and related projects. Please keep responses pertinent to thread.
Delraj
Posts: 44
Joined: Mon Feb 13, 2012 8:48 pm
fill in the right answer: 10
Location: Huddersfield

Singh's Rocco

Post by Delraj »

i just bought myself a MK2 Storm in Havanna Brown (84) i believe, paid £600 and its in need of a repair and restore, after doing some research i found some really good advice on looking for rust etc

Alegdly it starts first time and had an engine rebuild before it got sold to my freind and sat on his drive for past 4 years in the great British weather, check the boot at it was extremly damp and signs of rust on wheel arches behind and around body kit. No keys for car so locks need changing,

Bought currently

VW Scirocco Haynes Manual = £17

VW Scirocco Bentley Manual download = £ Free
You do not have the required permissions to view the files attached to this post.


User avatar
go-for-it1
Posts: 463
Joined: Mon Apr 06, 2009 10:42 pm
fill in the right answer: 10
Location: Blackburn

Re: Singh's Rocco

Post by go-for-it1 »

Delraj wrote: Bought currently

VW Scirocco Haynes Manual = £17

VW Scirocco Bentley Manual download = £ Free
Where did you get a free download of the Bentley manual from?
Rob


Image
1990 Mk2 GT2 in Pearlescent green.
2012 BMW 520d M Sport
2013 Golf TDi 140bhp
Member No 1241
User avatar
lewp91
Posts: 132
Joined: Tue Mar 29, 2011 5:58 pm
fill in the right answer: 10
Location: Warwicksire/Hertfordsire/Essex
Contact:

Re: Singh's Rocco

Post by lewp91 »

i cant link from a file sharing site whilst on the college server but there is a free download somewhere.... its for the mk1 cabby.


Delraj
Posts: 44
Joined: Mon Feb 13, 2012 8:48 pm
fill in the right answer: 10
Location: Huddersfield

Day 1 part 1

Post by Delraj »

My Brother got it off torrents, let us know if someone wants a copy
You do not have the required permissions to view the files attached to this post.


Delraj
Posts: 44
Joined: Mon Feb 13, 2012 8:48 pm
fill in the right answer: 10
Location: Huddersfield

Day 1 part 2

Post by Delraj »

Day 1 part 2
You do not have the required permissions to view the files attached to this post.


Delraj
Posts: 44
Joined: Mon Feb 13, 2012 8:48 pm
fill in the right answer: 10
Location: Huddersfield

Day 1 part 3

Post by Delraj »

Day 1 part 3
You do not have the required permissions to view the files attached to this post.


Delraj
Posts: 44
Joined: Mon Feb 13, 2012 8:48 pm
fill in the right answer: 10
Location: Huddersfield

Day 1 part 4

Post by Delraj »

Day 1 part 3

Thats my first day of work on the car, took the body skirts off and found my wheel arches are rotted pretty badly, i will attempt to cut and weld new arches made by hand, might try creating flared ones or make originals to but the skirts back on. Not sure yet but i am going to strip the car down to the shell so i can do some cleaning and rust repair and cover it in rust protection. I am a novice but i am wanting to test my skills and knowledge and hope to gain alot more in return. luckly for me i bought the car off a close friend who actually owns a car garage and i am allowed to use it to restore my car. Only going to be finding the time to do this at the weekend so its going to be long project so bare with me and follow closely as i will try to update on a weekly basis.

Recap:
Front bumper is off. (that took some effort, certain shows that this car is built like a tank, not like these modern day cars)
Headlights are off.
Front and side body skirts are off. (revealed alot of rust on wheel arches)
Bonnet is off
You do not have the required permissions to view the files attached to this post.


User avatar
lewp91
Posts: 132
Joined: Tue Mar 29, 2011 5:58 pm
fill in the right answer: 10
Location: Warwicksire/Hertfordsire/Essex
Contact:

Re: Singh's Rocco

Post by lewp91 »

your pics are huge! and they are the biggest axle stands i ever did see..


MacColl
Posts: 578
Joined: Sun Dec 05, 2010 11:47 am
fill in the right answer: 10
Location: East Ayrshire, Scotland

Re: Singh's Rocco

Post by MacColl »

Nice, I like the brown metallic with the brown interior, very Retro :good:

From what I can see the car looks pretty solid. I've got welding to do on my arches/sills and I aim to make as neat a repair as I can by fabrication and welding. I'm keeping standard body kit so it won't be seen. I'm personally not into flaring arches because I reckon it can easily ruin the lines of the car unless of course your going racing :yup:

Wheels look interesting like BMW alloys? oh and I am well impressed with those gargantuan axle /monster truck stands :hehe:


Delraj
Posts: 44
Joined: Mon Feb 13, 2012 8:48 pm
fill in the right answer: 10
Location: Huddersfield

Re: Singh's Rocco

Post by Delraj »

Yh still not sure what iam going to be doing, still on the stripping down phase, the arches definately need repairing. the place i am working on it at is a busy MOT Garage so its hassle to use there car lifters even though they have 3 of them, especially considering i dont have a key for the car and the steering lock is on. I am open to feedback and if anybody knows of any tips and tricks and what to look out for on this particular model of car it would be really appreciated. This project is being video recordered aswell so there will be a fast playback movie at the end i hope.


Delraj
Posts: 44
Joined: Mon Feb 13, 2012 8:48 pm
fill in the right answer: 10
Location: Huddersfield

Day 2 part 1

Post by Delraj »

Beginning of Day 2, its only on 3 axle stands now resting on something more solid other than the wishbones.
SAM_0112.jpg
Started from the back this time to remove more stuff, so thats the rear lights comming off.
vlcsnap-2012-03-18-16h35m38s235.jpg
Rear bit of Exhaust snapped off as it was rusted at the exhaust muffler.
vlcsnap-2012-03-18-16h44m59s20.jpg
Knocking off the exhaust resonator then it falls off.
vlcsnap-2012-03-18-16h47m03s237.jpg

Trying to prise away exhaust manifold from engine bay.
vlcsnap-2012-03-18-16h50m54s248.jpg
Turned the exhaust manifold pipe around to get it out.
vlcsnap-2012-03-18-16h51m22s16.jpg
Exhaust manifold now easily pulled out
vlcsnap-2012-03-18-16h51m26s56.jpg
Unplug and unbolted horn assembly.
vlcsnap-2012-03-18-16h53m16s134.jpg
Screwing off fuel filter rubber pipe from metal pipe going towards engine.
vlcsnap-2012-03-18-16h55m16s47.jpg
Now the fuel is pouring out of the tank, was not sure how much was in it.
vlcsnap-2012-03-18-16h59m32s50.jpg
You do not have the required permissions to view the files attached to this post.


Delraj
Posts: 44
Joined: Mon Feb 13, 2012 8:48 pm
fill in the right answer: 10
Location: Huddersfield

Day 2 part 2

Post by Delraj »

Attach pipe to petrol tank pipe to syphon off petrol.
vlcsnap-2012-03-18-16h59m41s142.jpg
Syphon off the petrol, must of had a good 4 litres.
vlcsnap-2012-03-18-17h00m15s227.jpg
Not a good or focused picture but this is the fuel pump motor, Yellow and Red wire on the left and Brown wire on the right, took this picture for re assembly.
vlcsnap-2012-03-18-17h01m58s231.jpg
Fuel pump and fuel filter hanging down off car resting on a pipe of some sort, i think its the fuel overflow.
vlcsnap-2012-03-18-17h03m28s106.jpg
This is the fuel pump and fuel filter comming off together.
vlcsnap-2012-03-18-17h07m26s181.jpg
Couldnt think of what next to do so i drained the engine oil.
vlcsnap-2012-03-18-17h09m11s209.jpg
Taking drivers side rear wheel off.
vlcsnap-2012-03-18-17h10m13s63.jpg
Drivers side rear wheel off.
vlcsnap-2012-03-18-17h10m21s141.jpg
Taking passenger side rear wheel off.
vlcsnap-2012-03-18-17h10m47s141.jpg
Passenger side rear wheel off.
vlcsnap-2012-03-18-17h10m51s186.jpg
You do not have the required permissions to view the files attached to this post.


Delraj
Posts: 44
Joined: Mon Feb 13, 2012 8:48 pm
fill in the right answer: 10
Location: Huddersfield

Re: Singh's Rocco

Post by Delraj »

Front end currently
vlcsnap-2012-03-18-17h15m24s102.jpg
Passenger side top of wheel arch rust.
vlcsnap-2012-03-18-17h23m18s231.jpg
Passenger side bottom of wheel arch rust, dont know how i am going to plug this hole.
vlcsnap-2012-03-18-17h24m42s47.jpg
Passenger side skirt under door, rusty hole which i think is where the body kit skirt is meant ot secure to.
vlcsnap-2012-03-18-17h25m02s241.jpg
Passenger side back body panel near rear wheel arch.
vlcsnap-2012-03-18-17h25m30s16.jpg
Passenger side back of rear wheel arch.
vlcsnap-2012-03-18-17h25m50s209.jpg
Passenger side front of rear wheel arch.
vlcsnap-2012-03-18-17h26m17s223.jpg
Rear end currently, i quite like this as it is, looks very racey, redirecting exhaust pipes throught the bumper bracket would look awesome.
vlcsnap-2012-03-18-17h26m29s88.jpg
Fuel filler neck was rusted and out now.
vlcsnap-2012-03-18-17h26m44s236.jpg
Fuel tank with no fuel filler neck.
vlcsnap-2012-03-18-17h27m04s190.jpg
You do not have the required permissions to view the files attached to this post.


the edmundator
Posts: 2928
Joined: Wed Apr 01, 2009 7:34 pm
fill in the right answer: 10
Location: BEDFORD
Contact:

Re: Singh's Rocco

Post by the edmundator »

Delraj wrote:dont know how i am going to plug this hole.
The same way you're going to sort all of that rust out: by cutting back to good metal and welding in new sections.

There were some rear wheelarch repair panels being made by a chap in Holland (might have been Blueshark), if these are still available they're probably the best option, otherwise you might find some good arches you could cut out of a scrap shell to make repair sections. Look at some of MarkH's resto threads for examples of how to do this on a mk2 (this is probably the best one to start with: http://www.sciroccoregisterforum.co.uk/ ... f=19&t=914).


Register Member 829
--
1980 (1976) Mk1 Junior Cup Replica
1987 MK2 GTX
Delraj
Posts: 44
Joined: Mon Feb 13, 2012 8:48 pm
fill in the right answer: 10
Location: Huddersfield

Re: Singh's Rocco

Post by Delraj »

Where the fuel pump and filter was.
vlcsnap-2012-03-18-17h28m18s157.jpg
Metal Fuel pipes going to engine hanging which are completely rusted and useless.
vlcsnap-2012-03-18-17h29m52s78.jpg
Exhaust section gone.
vlcsnap-2012-03-18-17h31m36s94.jpg
The rusted exhaust, see the snapped off Muffler.
vlcsnap-2012-03-18-17h32m08s158.jpg
clearer picture of where the exhaust was.
vlcsnap-2012-03-18-17h32m27s86.jpg
Again where Exhaust was and the gearbox linkage.
vlcsnap-2012-03-18-17h32m57s135.jpg
Void where exhaust went over the top of chassis.
vlcsnap-2012-03-18-17h34m00s249.jpg
Empty area under boot where the Muffler was.
vlcsnap-2012-03-18-17h35m17s0.jpg
Backend of the car currently.
vlcsnap-2012-03-18-17h37m34s86.jpg
Front of the car currently.
vlcsnap-2012-03-18-17h38m45s25.jpg
You do not have the required permissions to view the files attached to this post.


Post Reply