Master Cylinder - Gasket or O-Ring?

Suspension; Gearbox, Clutch and Driveshafts; Brakes; Steering; Throttle and clutch cable issues
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MrP

Master Cylinder - Gasket or O-Ring?

Post by MrP »

My brakes seemed a little spongy so took them all apart, looked like it was leaking inbetween the master cylinder and servo. There is a space on the master cylinder for a gasket which means I've lost it probably.

The question is... Is it a gasket or a rubber O-Ring and where can I buy one?

Rich.


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Ryan
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Re: Master Cylinder - Gasket or O-Ring?

Post by Ryan »

I seem to remember a gasket on mine.
Rectangular, but rounded at one end.

Don't know where you'd get one - VW?


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Nate
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Re: Master Cylinder - Gasket or O-Ring?

Post by Nate »

surely a gasket between m/cylinder and servo would just be to keep dirt out? fluid should never be by there. this would point more towards the seals inside the master cylinder?


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MrP

Re: Master Cylinder - Gasket or O-Ring?

Post by MrP »

Nate wrote:surely a gasket between m/cylinder and servo would just be to keep dirt out? fluid should never be by there. this would point more towards the seals inside the master cylinder?
Doubt it, It was a new sevo and has only been used for about 10 miles, plus I think it was leaking vacuum from there.. Would that affect the braking?

Rich


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Re: Master Cylinder - Gasket or O-Ring?

Post by Nate »

sorry - i presumed you meant leaking brake fluid.

a vacuum leak would cause the pedal to become much harder to press - you would be getting less assistance.

sponginess is caused by air in the brake lines, old brake fluid, leaking seals, hoses bulging under pressure.

check the colour of your fluid, if it's going brown or it hasn't been changed in the last 2 years, change it. make sure you've got all the air bled out of the system.
examine all of your flexi hoses. check for any signs of them cracking. get an assistant to stand on the pedal while you hold the hose. see if it inflates lots. if you find either of them, change them (good time to put a set of goodridge braded hoses on, they're near enuf the same prices as vw rubber ones.)
check the wheel cylinders for any signs of leaking - take the drums off and pull back the rubber cover to look for any fluid. make sure you put the covers back on properly though. check for any other fluid leaks - caliper piston seals or master cylinder. if there's paint round the master cylinder that has recently gone weird, it's usually a sign that it's had brake fluid on it.

when you've done all that, adjust up the rear brakes. with the drum on pull the adjuster wedge down as hard as you can with a pokey tool through one of the bolt holes while your assistant stands on the brake pedal nice and hard. this done both sides should give you a hand brake that is fully applied in 2 clicks


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