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Vossies slightly modified mk2

Posted: Fri Mar 12, 2010 11:01 am
by Vossie
After the mk1 restoration I got a bit bored, and needed a new project,
this is the mk1 which is kept completely stock.

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(I posted a build topic of this one on the "old" forum, I'm afraid that
topic sleeps with the fishes)

This time I wanted to do more modifications, so I went out and bought this old shed
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And this is how it looked when I was done with it
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Re: Vossies slightly modified mk2

Posted: Fri Mar 12, 2010 11:06 am
by Vossie
After I got rid of the remains of the shed, I got out again and bought this one
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A '82 scirocco GT, 1.5-5 speed Engine was a bit tired, but the bodyword and interior were in
good condition.

Re: Vossies slightly modified mk2

Posted: Fri Mar 12, 2010 11:09 am
by Vossie
The 1,5
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And than the engine fell out
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Enginebay empty and cleaned
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Re: Vossies slightly modified mk2

Posted: Fri Mar 12, 2010 11:12 am
by Vossie
As the old vento engine did some miles I took it apart and rebuild it
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The pump was also checked
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Re: Vossies slightly modified mk2

Posted: Fri Mar 12, 2010 11:17 am
by Vossie
I fitted different headlights, and a front bumper without the huge wash nozzels
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The AAZ engine and gearbox fitted
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Tried to fit a 16v radiator, but the bottom opening was right in front of the alternator
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Re: Vossies slightly modified mk2

Posted: Fri Mar 12, 2010 11:21 am
by Vossie
Side to side
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Head and pump fitted
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The gearbox was rebuild to by another sciroccodriver
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Re: Vossies slightly modified mk2

Posted: Fri Mar 12, 2010 11:26 am
by Vossie
Electrics were modified as well since I wanted to use the later type fusebox,
a golf mk2 cockpit wich rev counter and the original vento engine-wiring.

First some electric studies
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An then got to soldering and rewiring
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Ripped out the old wiring
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And started putting the new, looks a bit messy, picture taken during testing
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Re: Vossies slightly modified mk2

Posted: Fri Mar 12, 2010 11:32 am
by Vossie
Time to check the underside, needed a bit of extra space so the mk1
got some fresh air
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Proper off-the-road hight
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removed all the old black protective stuff
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Car gathered a bit of dust (posting a topic takes less time than doing the actual work)
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Re: Vossies slightly modified mk2

Posted: Fri Mar 12, 2010 11:36 am
by Vossie
Body did need some minor welding
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And a few little other rust hole, rust cutted out and fresh metal welded in so it
should be a Ok for the years to come

Re: Vossies slightly modified mk2

Posted: Fri Mar 12, 2010 11:40 am
by Vossie
As I needed all the space under the hood i placed the fans in front of the radiator,
i got double fan so I can swith them in to stages

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I found myself a passat VR6 radiator, it had the connections on the "battery" side
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Re: Vossies slightly modified mk2

Posted: Fri Mar 12, 2010 11:43 am
by Vossie
To clear the top connection the battery had to be moved
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Rewelded the supports
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The fuelfilter and coolant reservoir brackets are also in place
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Re: Vossies slightly modified mk2

Posted: Fri Mar 12, 2010 11:47 am
by Vossie
I started working on the exhaust, i used a golf mk2 16v rear damper and
a scirocco 16v middle damper. They have a nice diameter so the turbo
can breathe easily.

Both parts needed modification to fit the old type mounting points

First lining it all up
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And welded up, also a custom downpipe
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Re: Vossies slightly modified mk2

Posted: Fri Mar 12, 2010 11:51 am
by Vossie
Modified a golf mk2 airclaener to fit the scirocco
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And installed.
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I used a golf mk2 boot window-cleaning-fluid-reservoir (I assume there is a better word for it)
it had the ideal shape
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Re: Vossies slightly modified mk2

Posted: Fri Mar 12, 2010 11:56 am
by Vossie
Bigger brakes were fitted, scirocco front 16v brakes and golf IV brakes at the back
Pain in the *** to bleed the system because the calipers ar up-side down, but once
all the air is out it brakes like a dream.

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Engine ready for the first start
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Re: Vossies slightly modified mk2

Posted: Fri Mar 12, 2010 11:58 am
by Vossie
I removed the ashtray putted in electric window and a oil temperature
gauge, volt-gauge will be replaced for a boost gauge.
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