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91 ABF Track Project........Six weeks in

Posted: Tue Jan 20, 2015 5:43 pm
by mr.brown
For history see this

http://www.sciroccoregister.co.uk/carfo ... =19&t=6185

I hope to be updating this daily. First, some catching up...

Day one.

Car was delivered late Friday night. Stuck a new battery in on Saturday morning and after a few goes it fired into life. Happy.

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Re: Well, it's in the blood obviously.

Posted: Tue Jan 20, 2015 5:45 pm
by mr.brown
Day two.

Not so happy. Checking the car over I noticed the coolant expansion tank was empty. I poured some antifreeze in and discovered a missing core/freeze plug.

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Re: Well, it's in the blood obviously.

Posted: Tue Jan 20, 2015 6:01 pm
by mr.brown
Day three

Bit of home refurb. Took two sets of lights to make one good one - with all adjusters intact. Haven't decided on the front set-up yet so have left the inner lights off.

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Re: Well, it's in the blood obviously.

Posted: Tue Jan 20, 2015 6:03 pm
by mr.brown
Day four.

Up-to-date now. Had to get some bits - to fix hole in Day two

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to attach headlights

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Postman brought two of these

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Re: Because racecar? We'll see..

Posted: Wed Jan 21, 2015 11:16 am
by mr.brown
Day five

Changed my mind about the headlights.

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Gratuitous engine bay shot

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Re: Unfinished business

Posted: Wed Jan 21, 2015 11:37 pm
by filmidget
Welcome back! ...again.

I approve of the number of valves.

Re: Unfinished business

Posted: Thu Jan 22, 2015 10:01 am
by mr.brown
filmidget wrote:I approve of the number of valves.
I would have been happy with 8 but not complaining about the extra :-D

Day six.

Too cold right now to do much so just a little update on the general condition - "needs a clean" would be accurate. On the whole nothing too major :-). Besides which, the interior is only staying for the MOT, after that it will all get ripped out and the sunroof "modified" to allow more headroom. Similarly, I could care less about the paintwork - it ain't for show, it's for go.

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Re: Unfinished business

Posted: Fri Jan 23, 2015 2:29 pm
by mr.brown
Day seven.

Sun's out so with a few minutes spare I decided to break out the tools. I removed the washer bottle (to be relocated elsewhere later) and the induction kit (might try and modify an ABF airbox to fit). In a bid to modify the coolant and breather plumbing I removed everything in the way. The good news is that all the nuts and bolts decided to play ball.

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Bad news, however, is that ice in the rad is never good news

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Re: Mk2 "track car at some point in the future" project

Posted: Sat Jan 24, 2015 6:44 pm
by mr.brown
Day eight.

Out all day so no work on car. However, I managed to pick up a little something - just in case this doesn't turn out to be a track car

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Re: Mk2 "track car at some point in the future" project

Posted: Sun Jan 25, 2015 5:11 pm
by mr.brown
Day 9

Luckily, one job I've done so many times I can do it even after a few beers. The hardest bit was finding the nickel...

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Re: Green is the new brown - episode 10 - what lurks beneath

Posted: Mon Jan 26, 2015 10:47 am
by mr.brown
Day 10.

What to do when it rains? Why, make a start on the sunroof of course. The headlining comes off pretty easily when this is what's underneath -

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Flora or fauna?

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Have grinder (tool not app) will grind

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Re: Nobby no-roof

Posted: Tue Jan 27, 2015 5:10 pm
by mr.brown
Day 11

There's been some investigation going on over on CGTI and it turns out there's not actually that much difference between the oem ABF airbox and an induction kit. Might have a problem fitting it though - as it's bloody huge!


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Re: Nobby no-roof

Posted: Wed Jan 28, 2015 3:05 pm
by mr.brown
Day 12

Postie brought more goodies, courtesy of VWH and B&B (aka tierod69 on eBay). Standard DX upper and lower rad hoses and standard mk2 thermostat housing.

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The idea was to make a more straightforward coolant routing than the previous one -

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Et voila!

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The lower hose is pretty much spot on. The upper needed some shortening and still has a slight kink but nothing that will affect the flow too greatly. Oh, and I also moved the rad over to the left - making use of the extra factory holes/captive nuts.



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Re: Got any 'ose

Posted: Thu Jan 29, 2015 12:19 pm
by mr.brown
Day 13

Unlucky for some. Certainly unlucky for those bolts that decided to mess with me earlier :diablo:

Anyway, the car is finally up on axle stands - which means I can get on with stuff. Mk2 Golf hubs off for a start


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Re: Hubbub

Posted: Thu Jan 29, 2015 4:06 pm
by mr.brown
Original complete hubs + BFH + sockets = "wheel bearing housing"

Backplate bolts left to soak in oil

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