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Re: crusty rusty rocket
Posted: Thu Apr 16, 2015 12:26 am
by james butler
right next i will have to tackle that rear drivers arch! WISH ME LUCK!

inner arch plate

inner sill plate

outer sill plate folded on the inside and welded to the inner sill plate for added strength and longevity

then the edge of the sill plate folded and welded to the inner arch plate

Re: crusty rusty rocket
Posted: Thu Apr 16, 2015 12:28 am
by james butler
next ive got to do the other blooming side

tomorrow maybe.
still wana learn to weld Alex/risocco
Re: crusty rusty rocket
Posted: Thu Apr 16, 2015 2:06 pm
by mark1gls
Some brave work going on there, it's keeping you busy then?
Re: crusty rusty rocket
Posted: Thu Apr 16, 2015 10:10 pm
by Bill
Keep up the good work.
Re: crusty rusty rocket
Posted: Fri Apr 17, 2015 12:39 am
by james butler
mark1gls wrote:Some brave work going on there, it's keeping you busy then?
Definitely keeping me busy. Once the welding is complete then I've got lots of boring filling and sanding to do.
Plus I want to remove the sunroof but haven't really thought how I'm going to fill the hole after.
Re: crusty rusty rocket
Posted: Tue Apr 21, 2015 11:26 pm
by james butler
sooooo, the passenger sides welded up and undersealed so down and dirty with the filler.

so remember this is what it looked like before!
it now looks loads better!!!

Re: crusty rusty rocket
Posted: Tue Apr 21, 2015 11:28 pm
by james butler
in my haste to clean up the roof rails i discovered/made worse a bloomin hole in the join
so the roof rails are being welded up and skimmed with filler. nothing really else for it.

thats going to take some sanding!
Re: crusty rusty rocket
Posted: Tue Apr 21, 2015 11:33 pm
by james butler
ive taken the passenger wing off for now untill i can find a new one SO THIS IS A SHOUT OUT TO THE HOARDERS I NEED A NEW WING pretty please!
and got some red oxide, which i have to say quite like the colour of!
and painted the front end

then most of the side

shocking i know, i think i got just a little carried away!
Re: crusty rusty rocket
Posted: Tue Apr 21, 2015 11:37 pm
by james butler
i put the new door on today to solve quite a few scabby issue and some holes round the handle that looked like this
and sods law my new door being sat in storage for a good while went the same bloody way!
so i cut out the rot
and also cut me a repair patch out of the old door

Re: crusty rusty rocket
Posted: Tue Apr 21, 2015 11:41 pm
by james butler
with some fettling i got the cut out to fit
and then welded it in
ive skimmed over it with filler now so once sanded down i will get another picture of the finished bit.
dont expect showroom fresh though because im not that great at bodywork so time will tell how it comes out.
Mr funk, i now know what pain you put your welder through making the bandits door handles fit! its a nightmare stopping the doors ripple form the heat.
Re: crusty rusty rocket
Posted: Tue Apr 21, 2015 11:46 pm
by james butler
still thinking about welding the sunroof up but GTXTRA made a good point of it buckling up the roof skin with the heat and the fact that once done it will need a skim of filler which would most likely crack if the car was subject to twisting which it will ie going up down kerbs or thrashing round corners or potholes.
so i might just lay a sheet of steel over the top and rivit it on.
need your opinion on that on autoad
Re: crusty rusty rocket
Posted: Wed Apr 22, 2015 2:12 pm
by Risocco
Awesome work going on here mate, well done.
Re: crusty rusty rocket
Posted: Wed Apr 22, 2015 8:35 pm
by james butler
Cheers Alex.
Still a long ways to go yet tho!
Re: crusty rusty rocket
Posted: Fri Apr 24, 2015 11:37 pm
by james butler
here is the front part of the door i had to fill and rub down with a dollop of red oxide on for now.
and a bit of the roof i spent all day sanding

Re: crusty rusty rocket
Posted: Sat Apr 25, 2015 2:16 pm
by sabre0699
Read my post about wings got a good quality new pattern left hand wing from e bay last week from a company in Birmingham